specification control drawing tyco electronics corporation 305 constitutional drive menlo park, ca 94025 usa raychem products title : splice, coaxial cable, environment resistant unless otherwise specified dimensions are in millimeters. inches dimensions are in between brackets. document no .: d-150-0094/-0096 tolerances: 0.00 n/a 0.0 n/a 0 n/a angles: n/a roughness in micron tyco electronics reserves the right to amend this drawing at any time. users should evaluate the suitability of the product for their application. date: may 29, 2001 doc issue: 1 drawn by: m. foronda replaces: n/a dcr number: d010122 prod. rev. see table scale: none size: a sheet: 1 of 2 if this document is printed it becomes unc ontrolled. check for the latest revision. product rev color metal crimp splice shield splice part code ?a ?b c d ?e ?j name (a) min (d) min (c) max o.d. max d-150-0094 b yellow 0.81 (0.032) 0.56 (0.022) 2.03 (0.080) 1.91 (0.075) 12.95 (0.510) 12.45 (0.490) 6.22 (0.245) 5.72 (0.225) 3.00 (0.118) 1.52 (0.060) 1.78 (0.070) 5.84 (0.230) d-150-0095 b yellow 0.81 (0.032) 0.56 (0.022) 2.03 (0.080) 1.91 (0.075) 12.95 (0.510) 12.45 (0.490) 6.22 (0.245) 5.72 (0.225) 4.00 (0.157) 1.91 (0.075) 2.03 (0.080) 6.86 (0.270) d-150-0096 a red 1.35 (0.053) 1.14 (0.045) 2.03 (0.080) 1.91 (0.075) 12.95 (0.510) 12.45 (0.490) 6.22 (0.245) 5.72 (0.225) 6.00 (0.236) 3.00 (0.118) 3.48 (0.137) 8.90 (0.350) sealing sleeve filler sleeve part ?f ?h ?g name (a) min (b) max o.d. max (a) min (e) max (f) nom d-150-0094 3.00 (0.118) 0.64 (0.025) 5.08 (0.200) -none- d-150-0095 4.00 (0.157) 1.27 (0.050) 6.35 (0.250) 4.00 (0.157) 1.78 (0.070) 2.67 (0.105) d-150-0096 6.00 (0.236) 1.91 (0.075) 7.62 (0.300) 6.00 (0.236) 1.78 (0.070) 3.00 (0.118)
specification control drawing tyco electronics corporation 305 constitutional drive menlo park, ca 94025 usa raychem products title : splice, coaxial cable, environment resistant unless otherwise specified dimensions are in millimeters. inches dimensions are in between brackets. document no .: d-150-0094/-0096 tolerances: 0.00 n/a 0.0 n/a 0 n/a angles: n/a roughness in micron tyco electronics reserves the right to amend this drawing at any time. users should evaluate the suitability of the product for their application. date: may 29, 2001 doc issue: 1 drawn by: m. foronda replaces: n/a dcr number: d010122 prod. rev. see table scale: none size: a sheet: 2 of 2 if this document is printed it becomes unc ontrolled. check for the latest revision. selection guide: (a) as supplied. cable jacket diameter must be less than this value. (b) recovered i.d. through meltable inserts of sealing sleeve. cable dielectric diamet er must be greater than this value. (c) recovered i.d. through shrinkable shield of shield splice sleeve. cable shield diamet er must be greater than this value. ca ble shield may be folded back ove r cable jacket to increase its diameter. (d) recovered i.d. through meltable insert s of shield splice sleeve. cable jacket must be greater than this value. (e) recovered i.d. of filler sleeve. (f) recovered o.d. of filler sleeve. (g) conductor range: -0094 & -0095: 0.25 to 0.51 (0.010 to 0.020) 30 to 26 awg -0096: 0.51 to 1.02 (0.020 to 0.040) 26 to 20 awg materials 1. shield splice sleeve: insulation sleeve: heat-shrinka ble, transparent blue, radiation cross-linked modified polyvinylidene fluoride. shield: solder impregnate d, flux coated copper wire braid. solder: type sn63 per ansi-j-std-006. flux: type rom1 per ansi-j-std-004. meltable rings: environment re sistant thermoplastic. color: gray. 2. crimp splice: tin plated coppe r alloy. color code: see table. base metal: copper alloy 101 or 102 per astm b-75. plating: tin per mil-t-10727, type 1. 3. insulation sleeve: heat-shrinkable, radiation cross-linked modified polyolefin, color: black. 4. sealing sleeve: insulation sleeve: heat-shrinkabl e, transparent blue, radiation cross-linked modified polyvinylidene fluoride. sealing ring: environment resistant thermoplastic. color: gray. application 1. these parts are designed to make a 1 to 1 environment resistant in-line splice in coaxial cables having tin or silver-plated conductors and shields and rated for at least 125 c. assembly procedure: 1. cable preparation a. remove 26.67 to 27.95 (1.05 to 1.10) of cable jacket. b. remove 15.24 - 16.51 (0.600 - 0.650) of shield. c. remove 6.35 ? 7.62 (0. 250 - 0.300) of dielectric. d. if cable shield is to be folded back over jacket to increase its diameter (see selection guide), remove 15.24 - 16.51 (0.600 to 0.650) of cable jacket and fold shield back over jacket, then continue as in b and c above. 2. place shield splice sleeve and sealing sleeve filler sleev e (if used) onto one of the cables in the order listed. 3. crimp the conductors of the cables in to the barrels of the metal crimp spli ce using a calibrated raychem ad-1377 crimp tool. 4. place the filler sleeve over the crimped splice and heat, us ing a raychem approved hot air heater, until it recovers onto t he splice. 5. center the sealing sleeve over the splice and h eat until sleeve recovers and inserts melt and flow. 6. position the shield splice sleeve so that trailing ends of the shrinkable shield are centered between the cable jackets. ap ply heat. start at center of shield and heat until the impregnate d solder has melted and the sleeve and shield have recovered down onto the cable braid, heat toward one end slowly. heat the overlap area for an additional 5-10 seconds to ensure adequate wetting of the cable shield and then slowly move heat across splice to overlap section on second cable. recover this end and apply additional heat to ensure wetting. finally , heat the two sealing, rings until they melt and flow. cool undisturbed until solder resolidifies. the use of a rayc hem ad-1319 holding fixture is recommended in order to hold cables in correct alignment during the h eating and subsequent cooling steps.
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